Tuesday, December 10, 2019

Study on Preparation Process of High Purity Copper Sputter Target for Sputtering



The high-purity copper sputtering target is one of the largest metal target products in the electronics industry. The microstructure of the copper sputtering target has an important effect on the quality of the sputtered thin film.

Sputtering is one of the main technologies for preparing thin-film materials. It uses ions generated by an ion source to accelerate the concentration in a vacuum to form a high-speed energy ion beam, which bombards the solid surface and exchanges kinetic energy between ions and solid surface atoms. The bombarded solid material is the raw material for depositing thin films by sputtering, which is called sputtering target. The thin films deposited by target sputtering have the characteristics of high density and good adhesion. With the rapid development of new devices and materials in the microelectronics industry, as well as applications in the high-tech and industrial fields such as electronics, magnetics, optics, and superconducting thin films, the size of the sputtering target market has been expanding. Currently, the world's targets are mainly produced by the United States, Germany, and Japan.

As a substrate for back-sputtering, in order to obtain a uniform film deposition rate, the requirements for sputtering copper targets mainly include uniform composition and microstructure, and fine grain size. High-purity metal is an important raw material for the preparation of targets. The purity of the metal is the key to the preparation of qualified targets and the function of target sputtering films. The higher the purity of the metal is, the better the uniformity of the film after sputtering is. Usually, the purity of the metal used to prepare the target must be 4N and above.

At present, the methods for preparing target materials mainly include casting method and powder metallurgy method. The casting method uses the methods of vacuum induction melting, vacuum electric melting, and vacuum electron bombarding to perform ingot smelting and casting, and finally machining the target material. The casting method can produce targets with low impurity content, high density, and large size, but it is not suitable for producing two or more metals with large differences in melting point and density. The alloy target produced by the ordinary melting method has a large composition. The powder metallurgy method uses cold pressing, vacuum hot pressing and hot isostatic pressing to smelt a certain proportion of the alloy powder raw material, cast it into an ingot, and pulverize it. After high temperature sintering, the target material is finally formed. The powder metallurgy method restrains the alloy target with uniform composition. However, targets made in this way usually have the disadvantages of low density and high impurity content.

For more information, please visit https://www.sputtertargets.net/.